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#Robotic Automation

Robotic Welding Cells

Turnkey robotic welding cells for MIG/MAG, TIG and spot welding — consistent weld quality, higher output and a safer workplace for your team.

MIG / MAG / TIG

Arc welding processes

Spot Welding

Sheet-metal assemblies

Positioners

Access every weld joint

Fume Extraction

Cleaner, safer cells

Welding Automation

Every Weld, Exactly the Same

Manual welding depends on operator skill and fatigue. A robotic cell repeats the same torch angle, speed and parameters on every part — delivering consistent penetration and appearance while your welders focus on setup and quality.

EV Assembly Line
Cell Types

Welding Cells We Build

Configured around your parts, batch sizes and floor space.

MIG / MAG Welding Cells

High-deposition arc welding for brackets, frames, seat structures and fabrications.

TIG Welding Cells

Clean, precise welds for stainless steel, thin sheet and visible joints.

Robotic Spot Welding

Resistance spot welding of sheet-metal assemblies with servo guns.

Twin-Station Cells

Two fixtures on a turntable or side-by-side so loading never stops the robot.

Positioner Cells

Tilt-rotate positioners present every joint at the ideal welding angle.

Compact Welding Cells

Space-saving, pre-engineered cells for small parts and job-shop batches.

How We Work

From Part Drawing to Welding Cell

01

Weld Study

Review parts, joints and welding sequence.

02

Fixture Design

Clamping fixtures that hold parts accurately and repeatably.

03

Program & Trial

Robot programming and weld trials on your parts.

04

Install & Train

Commissioning, operator training and support.

Buyer's Guide

How to Specify a Robotic Welding Cell

A robotic welding cell is a guarded workstation in which an industrial robot carries the welding torch or spot gun, a fixture holds the part, and a positioner or turntable presents each joint to the robot. Motionworks Robotics designs and builds robotic welding cells in Gurgaon for manufacturers across India, from a compact single robot welding cell to twin-station cells and welding lines with several stations.

What a Robotic Welding Cell Includes

  • Industrial robot with controller and teach pendant
  • Welding power source, wire feeder and torch for MIG/MAG or TIG, or a servo gun for spot welding
  • Welding fixtures that locate and clamp the part the same way every time
  • Positioner or turntable, where the part has welds on more than one face
  • Safety guarding: fencing, arc screens, interlocked doors and light curtains
  • Fume extraction at the welding zone
  • Operator panel with part programs and weld parameter logging

Choosing the Welding Cell Layout

LayoutBest suited forHow it works
Compact single-station cellSmall parts and job-shop batchesThe operator loads the fixture, the robot welds, the operator unloads.
Twin-station cellRepeat batches where the robot should never waitTwo fixtures on a turntable or side by side: one is loaded while the robot welds the other.
Positioner cellFrames, tubes and parts with welds on several facesA 1-axis or 2-axis positioner turns the part so each joint is welded in a favourable position.
Robotic spot welding cellSheet-metal assembliesThe robot carries a servo spot gun to the part held in a fixture.
Welding lineLarger assemblies and higher volumesThe same building blocks arranged as several welding stations, with the part moving from one to the next.

MIG, TIG or Spot Welding: Which Process?

MIG/MAG welding is the usual choice for mild-steel brackets, frames and fabrications because it deposits metal quickly. TIG welding suits stainless steel, thin sheet and joints that stay visible on the finished product. Resistance spot welding joins overlapping sheet metal. For small, precise or heat-sensitive parts, laser welding is often the better process.

What Decides the Price of a Robotic Welding Cell

There is no list price for a welding automation cell, because each one is built around the part. The main cost drivers are the number of robots and stations, the type of positioner, how many fixtures and part variants the cell must handle, the welding process and power source, whether seam tracking is needed for parts that vary, and how the parts are loaded and unloaded. We quote after a weld study of your part.

What to Send Us for a Quotation

  • Part drawings or sample parts, with material and thickness
  • Joint types and total weld length per part
  • Volume per shift and number of part variants
  • Available floor space and any plant standards to follow
  • Quality requirements such as penetration, appearance or leak tightness

Related: robotic assembly cells, robotic bin picking and palletizing, special purpose machines and our Gurgaon works.

FAQ

Frequently Asked Questions

Can’t find your answer? Talk to our engineers — we’re happy to help.

Parts produced in repeat batches with consistent fit-up are ideal — for example brackets, frames, chassis parts, exhaust components and seat structures.

Yes. Multiple programs and quick-change fixtures allow one cell to weld several part types.

Touch sensing and seam tracking help the robot find and follow joints when parts vary slightly.

Cells are fully guarded with welding screens, interlocked doors, light curtains and fume extraction.

A robotic welding cell is a complete, guarded welding workstation: a robot with a welding torch or spot gun, fixtures that hold the part, a positioner where needed, safety guarding and fume extraction. The robot repeats the same weld path and parameters on every part.

Yes. Fixture design is part of every project. The fixtures locate and clamp your parts repeatably so the robot finds each joint in the same place.

Yes. We program the robot and run weld trials on your parts at our works, and the cell is commissioned at your plant with operator training.

Cells are designed and built at our works in Gurgaon, Haryana and supplied to manufacturing plants across India.

Automate Your Welding Today

Tell us about your parts, process and output target — our engineers will recommend the right solution.

Send an Enquiry for This Machine