Motor Assembly Automation
Precision Assembly for Powerful Performance.
Motionworks Robotics’ Motor Assembly Automation system delivers a complete, fully automated solution for assembling electric motors — including stators, rotors, housings, bearings, and wiring. Designed to meet the growing demand for electric and hybrid vehicles, this high-precision line ensures consistent quality, faster production, and seamless scalability.
Ideal for automotive OEMs, Tier-1 suppliers, and EV system integrators, the system supports multiple motor types, including brushless DC (BLDC), AC induction, PMSM, and hybrid drive units. With intelligent robotics, vision systems, and integrated testing, the line guarantees efficient output with zero compromise on performance.
Key Features
Modular & Flexible Design
Supports various motor configurations and sizes. Modular workstations allow for retooling and expansion as per product evolution.
Stator & Rotor Sub-Assembly Automation
Automated processes for coil insertion, wire termination, insulation placement, rotor shaft assembly, and balancing.
Electrical & Functional Testing
Built-in testing stations for insulation resistance, high-voltage tests, resistance measurement, and motor spin tests.
Satisfaction Rate
What the Line Does
Our Motor Assembly Automation system is designed to handle:
- Stator Coil Insertion & Lacing
- Rotor Assembly & Shaft Pressing
- End Cap & Housing Installation
- Terminal Crimping or Welding
- Impregnation / Curing (if required)
- Torque-Controlled Fastening
- Electrical Testing & Spin Balancing
- Vision Inspection & Barcode Labeling
Performance Highlights
High Assembly Accuracy
Millimeter-level control ensures proper alignment, fitment, and torque — reducing motor noise and improving efficiency.Consistent Throughput
Built for medium-to-high volume production with short cycle times and continuous shift operation.Fast Product Changeovers
Supports multiple motor types on the same line using software-based recipe selection and quick-change tooling.Predictive Maintenance & Diagnostics
Sensors, alarms, and usage logs enable preventive service and reduce unplanned downtime.Complete Traceability
Every motor assembled is tracked and logged through vision, sensor, and barcode systems — supporting ISO and OEM compliance.
- Have Questions? Ready to Automate?