Disc Brake Assembly Line
Built for Safety. Engineered for Speed. Designed to Perform.
Motionworks Robotics’ Disc Brake Assembly Line delivers a fully automated solution for assembling disc brake modules — including calipers, brackets, pistons, seals, pads, and associated hardware. Designed for high-volume, high-precision production, this line ensures complete safety compliance, zero-defect manufacturing, and repeatable performance — every time.
Tailored for Tier-1 suppliers and automotive OEMs, the system is modular, scalable, and fully compatible with Industry 4.0 environments. From raw component handling to final torqueing and leak testing, every process is automated and traceable.
Key Features
Modular & Scalable Architecture
Custom-configurable stations that allow easy scaling for different brake types, model variants, or output capacity.
Precision Torque-Controlled Assembly
Critical fastening points — such as slider bolts, bleed screws, and guide pins — are assembled with programmable torque accuracy and angle monitoring.
Seal & Boot Insertion with Verification
Automated insertion of rubber seals and dust boots with vision validation to ensure proper placement and fit.
Satisfaction Rate
What the Line Does
Our Disc Brake Assembly Line performs the following operations:
- Component Feeding & Orientation
- Caliper & Bracket Assembly
- Piston & Seal Installation
- Spring, Boot & Clip Placement
- Pad Assembly & Retention Mechanism
- Torque-Controlled Fastening
- Vision-Based Quality Checks
- Leak & Pressure Testing
- Laser Marking / Barcode Labeling
Performance Highlights
- High-Speed, High-Volume Output
Built to meet aggressive production targets, the line operates with minimal human intervention across multiple shifts. - Assembly Accuracy & Consistency
Robotic handling ensures precise positioning and torque control, minimizing rework and maximizing repeatability. - Fast Changeover Capability
Tool-less setups and recipe-based programming allow the line to switch between brake variants quickly and efficiently. - Low Downtime, High Uptime
With predictive maintenance, robust diagnostics, and accessible service zones, the system is built for continuous performance. - Low Downtime, High Uptime
With predictive maintenance, robust diagnostics, and accessible service zones, the system is built for continuous performance. - Real-Time Quality Monitoring
Sensors and vision systems inspect each unit in-line, ensuring defects are detected before they reach the next stage.
- Have Questions? Ready to Automate?