Control Cable Assembly Line
Smarter Cable Assembly. Consistent Quality. Built for Scale.
Motionworks Robotics’ Control Cable Assembly Line offers a fully automated, high-precision solution for assembling a wide range of mechanical control cables — including accelerator, brake, clutch, gearshift, and seat adjuster cables. Designed to meet the high-throughput demands of Tier-1 suppliers and OEMs, the system ensures accuracy, repeatability, and traceability across every unit produced.
With its modular design and customizable tooling, this automation solution seamlessly integrates into your production ecosystem, significantly reducing manual labor while increasing overall process reliability.
Key Features
Modular & Scalable Design
Easily scale or reconfigure the line based on production volume or product variants. Each module operates independently, ensuring easy maintenance and upgrades.
Precision Crimping & Assembly
Automated crimping, swaging, and end-fitting assembly deliver uniform quality with real-time force monitoring and feedback.
Automated Feeding & Cutting
Wire sheaths and cables are automatically measured, cut, stripped, and positioned with minimal waste and maximum precision.
Satisfaction Rate
What the Line Does
Our Control Cable Assembly Line is engineered to handle:
- Cable Feeding, Cutting & Stripping
- Conduit/Sheath Measurement & Trimming
- End-Fitting Insertion & Crimping
- Rubber Boot Assembly
- Cable Routing & Bending
- Vision-Based Inspection
- Functional Testing & Marking
Performance Highlights
Consistently High Throughput
The system supports continuous, multi-shift production with minimal human intervention, allowing you to meet growing demand efficiently.Repeatable Cable Assembly Accuracy
Each cable is produced with high positional and crimping precision, ensuring performance consistency and minimal rework.Minimal Downtime
With built-in sensors and predictive maintenance systems, unplanned stops are minimized and uptime is maximized.Quick Changeovers
The modular design allows for fast tooling changeover between cable variants — reducing setup time and boosting line flexibility.Real-Time Quality Feedback
Integrated vision and sensor technology continuously monitors production, enabling quick detection and correction of defects.
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