BLDC Motor Assembly Automation
Motionworks Robotics’ BLDC Motor Assembly Automation system is a high-precision, end-to-end solution for assembling brushless DC (BLDC) motors — built for electric vehicles, home appliances, HVAC systems, and industrial automation applications. Designed for high-speed production and repeatable quality, this solution automates every stage of the motor assembly process with zero-defect assurance and full traceability.
Ideal for OEMs and Tier-1 suppliers in the EV and electronics sectors, the system features advanced robotics, vision-guided inspection, servo-controlled presses, and electrical test modules — all configured to meet your specific motor design and production needs.
Key Features
Modular & Scalable Configuration
Supports various BLDC motor sizes and winding topologies with reconfigurable stations for maximum flexibility.
Stator Coil Insertion & Lacing
Automated stator coil insertion with guided needle lacing or slot closure — ensuring precise coil placement and durability.
Integrated Functional Testing
Inline high-voltage, resistance, back EMF, and spin tests ensure each motor is production-ready before packing or final integration.
Satisfaction Rate
What the Line Does
Our BLDC Motor Assembly Line is engineered to handle:
- Stator Insertion & Lacing
- Rotor Assembly & Magnet Mounting
- Bearing Press-Fit & Shaft Alignment
- Terminal Welding / Crimping
- Housing & Cover Assembly
- Torque-Controlled Fastening
- Electrical & Functional Testing
- Vision Inspection & Barcode Labeling
Performance Highlights
- High Accuracy & Repeatability
Precision-guided automation ensures exact alignment, coil tension control, and part fitment — resulting in longer motor life and lower defect rates. - Fast Cycle Times
Engineered for high-volume production, the line can assemble thousands of BLDC motors per shift with consistent quality. - Quick Changeover Capability
Supports multiple motor variants with quick recipe switching and modular tooling for minimal downtime. - Minimal Downtime & Predictive Maintenance
Built-in diagnostics and smart sensors help monitor equipment health and reduce unexpected stoppages. - Complete Traceability
Every motor is data-logged from component insertion to final testing, supporting full compliance with automotive and electronics industry standards.
- Have Questions? Ready to Automate?