Motionworks Robotics

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Full Headlight & Lamp Inspection

Seamless Installations Services

This machine is a comprehensive solution designed for the full inspection of a vehicle’s lighting systems, including headlights, tail lights, fog lights, and Daytime Running Lights (DRLs). It provides a complete, automated inspection to ensure all lighting components meet stringent safety standards and regulatory requirements.

Technical Specifications

Comprehensive Light Measurement

Measures light intensity (luminous flux), color temperature, and luminous distribution for all vehicle lamps.

Beam Pattern Analysis

Provides a detailed analysis of beam patterns and cutoff lines for both low and high beams, as well as fog lamps. It automatically checks for correct alignment and aiming.

Defect Detection

Utilizes advanced image processing to detect various defects, including incorrect LED placement, cracks in the lens, and other visual imperfections that could affect performance.

Measurement Range

Compatible with a wide range of lighting technologies, including Halogen, Xenon, LED, and laser, and capable of inspecting various lamp types.

Control Software

Operates with dedicated, user-friendly software on a Windows-based system, offering a centralized interface for test configuration, data management, and reporting.

Connectivity

Features multiple I/O options, including USB, LAN, and analog outputs for seamless integration into existing production lines and for data export.

Precision Lighting Analysis

This machine is engineered to accurately test and analyze all vehicle lamps, ensuring optimal visibility, safety, and performance.

Applications & Benefits

  1. Quality Control: Ensures all vehicle lamps meet specified performance, cosmetic, and functional standards, reducing product returns and improving brand reputation.

  2. Regulatory Compliance: Helps manufacturers comply with international lighting standards such as ECE R112, FMVSS 108, and other regional regulations.

  3. Production Line Integration: Designed for seamless integration into automotive production lines, providing a complete end-of-line inspection solution for all vehicle lamps.

  4. Failure Analysis: Provides detailed data and visual evidence to diagnose the root cause of lighting issues, such as faulty wiring, component failures, or manufacturing defects.

  5. Enhanced Safety and User Experience: Guarantees optimal road illumination for drivers, prevents glare to oncoming traffic, and ensures all signaling lamps are functioning correctly, thereby improving overall road safety.

Transform Your Production Today With Our Customized Solution

We provide a tailored solution designed to fit your unique production needs, ensuring you achieve a new level of quality and efficiency.